1. Woonda filimu kuyanika dongosolo ndondomeko otaya
Njira yapakatikati ya sludge: matope onyowa akulandira bin + mpope woperekera matope + chowumitsira filimu + chowumitsira filimu chowuma chowuma + zida zotulutsa zamatope + zowumitsira mzere + zoziziritsa kukhosi.
Njira yotulutsa mpweya wamagetsi: nthunzi ya evaporation (nthunzi yosakanizika) + bokosi la gasi lotayirira + condenser + mist eliminator + induced draft fan + deodorization device.
Dothi lomwe lili mu nkhokwe yolandirira matope amatumizidwa mwachindunji ku chowumitsira filimu yopyapyala ndi pampu ya sludge screw poyanika mankhwala. Cholowera cha sludge cha chowumitsira filimu chopyapyala chimakhala ndi valavu ya chipata cha mpeni, yomwe imalumikizidwa ndi magawo owongolera a pampu yodyetsera, wononga, chitetezo chachitetezo cha chowumitsira filimu ndi zida zina ndi zida zowunikira.
Mtundu wopyapyala wowumitsa filimu, kulemera kwa makina amodzi ndi 33 000 kg, kukula kwa zida ndi Φ1 800 × 15 180, masanjidwe opingasa ndi kuyika, matope omwe amalowa mu chowumitsira filimu woonda amagawidwa mofanana pamoto wotentha. khoma pamwamba pa chowumitsira ndi rotor panthawi yozungulira, pamene chopalasa pa rotor mobwerezabwereza kusakaniza sludge pamtunda wotentha wa khoma, ndi kutsogolo kwa kutuluka kwa sludge, madzi mu sludge amasanduka nthunzi mu ndondomekoyi. . Tinthu tating'onoting'ono ta sludge titatha kuyanika kuchokera pagawo lopyapyala zimatengedwa kupita ku chowumitsira mzere kudzera pa sludge conveyor (yoyendetsedwa molingana ndi kufunikira kwa chinyezi cha zinthu za sludge), ndiyeno kulowa mu sludge ozizira. Chotsitsa chamatope chimazizidwa ndi mpweya womwe ukuyenda mu ozizira komanso madzi ozizira akuyenda mu chipolopolo ndi shaft yozungulira. Chinyezicho chimachepetsedwa kuchoka pa 80% kufika pa 35% (chinyontho cha sludge cha 35% ndi njira yoyendetsera malire a chipangizo chimodzi cha chowumitsira filimu).
Mpweya wonyamulira wotuluka mu chowumitsira filimu wopyapyala uli ndi nthunzi wambiri wamadzi, fumbi komanso kuchuluka kwa mpweya wosakhazikika (makamaka H2S ndi NH3). Ngati atayidwa mwachindunji, amayambitsa kuipitsidwa kwa chilengedwe. Choncho, polojekitiyi imaganizira za chonyamulira mpweya kusonkhanitsa dongosolo ndi condenser ndi nkhungu remover kuchotsa fumbi ndi nthunzi madzi mu mpweya utsi, zomwe ndi zotsutsana ndi malangizo a sludge kayendedwe mu yamphamvu mozungulira. Kutuluka kwa chitoliro cha gasi pamwamba pa sludge kumalowa mu condenser, ndipo madziwo amakhazikika kuchokera ku mpweya wotulutsa mpweya. Pogwiritsa ntchito kusinthana kwa kutentha kwachindunji, madzi opopera amachotsedwa ndi chotenthetsera kutentha kwa mbale ndi nsanja yozizirira, kuti apulumutse madzi ndi kuchepetsa kutaya kwa zimbudzi. Mpweya wosasunthika (wochepa pang'ono, N2, mpweya ndi sludge volatiles) umadutsa mu demister. Pomaliza, chotenthetsera chomwe chimapangitsa kuti chizitha kutulutsa mpweya chimatulutsidwa kuchokera ku makina owumitsa kupita ku chipangizo cha deodorization.
Kufunika kwa gwero la kutentha kumatsimikiziridwa kukhala nthunzi, yomwe imachokera ku netiweki yapaipi yotenthetsera yomwe imamangidwa pafupi ndi malo ogwirira ntchito. Zomwe zimaperekedwa ndi nthunzi ndi kuthamanga kwa nthunzi 1.0MPa, kutentha kwa nthunzi 180 ℃ ndi nthunzi 2.5t / h.
2. Magawo aukadaulo a zida zazikulu zowonda filimu yowumitsa
Malinga ndi kufunikira kwa polojekitiyi, mphamvu yochitira matope a seti imodzi yowumitsa matope imatsimikiziridwa kukhala 2.5t / h (malinga ndi chinyezi cha 80%), ndipo chinyezi cha sludge ndi 35%. Kutha kwa tsiku ndi tsiku kwa zinyalala za chowumitsira filimu imodzi yopyapyala ndi 60 t/d (malinga ndi chinyezi cha 80%), chowumitsira filimu chowonda chimodzi chovotera ndi 1.731 t/h, malo osinthira kutentha kwa chinthu chimodzi. chowumitsira filimu yopyapyala ndi 50 m2, ndi chinyezi cha sludge cholowera ndi 80%, ndi chinyezi cha sludge outlet ndi 35%. Gwero la kutentha kwa chowumitsira filimu yopyapyala ndi nthunzi yodzaza, ndipo mtundu wa nthunzi umatumizidwa kunja: kutentha kwa nthunzi ndi 180 ℃, kuthamanga kwa nthunzi ndi 1.0 MPa, kugwiritsa ntchito nthunzi ya chowumitsira filimu imodzi ndi 2.33t / h, ndi nambala yowumitsira filimu yopyapyala ndi 2, imodzi yogwiritsira ntchito imodzi.
Nthunzi yodzaza ndi 180 ℃ imatengedwa kupita ku chowumitsira mzere kudzera papaipi yoponderezedwa, ndipo imagwiritsidwa ntchito ngati gwero la kutentha kutenthetsera molakwika matope owuma. Madzi mu semi-dry sludge amasanduka nthunzi mu chowumitsira mzere. Malinga ndi kufunikira kwenikweni kwa mankhwala a sludge (kuyamba ndi kuyimitsa), matope omaliza amatha kufika 10% chinyezi ndikupita kumalo ozizira.
Kuthekera kwa chowumitsira mzere ndi 0.769t / h (chinyezi 35%), evaporation yovotera ndi 0.214t / h, malo osinthira kutentha ndi 50 m2, chinyezi cha sludge choumitsira chowumitsira ndi 35%, chinyezi. Zomwe zili mu sludge ndi 10%, zowumitsira zamtundu wa nthunzi: Kutentha kwa nthunzi ndi 180 ℃, kuthamanga kwa nthunzi ndi 1.0 MPa, kugwiritsa ntchito chowumitsira mzere umodzi ndi 0.253 t/h, ndipo kuchuluka kwake kuli ndi zida. ndi seti 1.
Mtundu wa zida za chonyamulira mpweya condenser ndi mwachindunji jakisoni condenser wosakanizidwa, ndi mpweya kudya 3 500 Nm3/h, ndi polowera mpweya kutentha 95 ~ 110 ℃, ndi potulukira mpweya kutentha 90 ~ 180 Nm3/h, ndi mpweya potulukira kutentha kwa 55 ℃.
Mtundu wa zida za chonyamulira mpweya kuchititsa fani fani ndi kuthamanga centrifugal zimakupiza, pazipita mpweya kuyamwa voliyumu ndi 400 Nm3/h, kuthamanga mpweya ndi 4.8 kPa, magawo thupi la chonyamulira mpweya sing'anga: kutentha ndi 45 ℃, chinyezi. ndi 80% ~ 100% chonyowa mpweya fungo osakaniza mpweya, ya gulu limodzi la kuyanika dongosolo okonzeka ndi 1 seti.
Kuthekera kwa zinthu zoziziritsa kukhosi ndi 1.8t / h, kutentha kwa sludge ndi 110 ° C, kutentha kwa sludge ndi ≤45 ° C, malo osinthira kutentha ndi 20 m2, ndipo kuchuluka kwake ndi 1 unit.
3. Kuwunika kwakugwiritsa ntchito mphamvu zachuma panthawi yotumiza chowumitsira filimu
Pakatha pafupifupi theka la mwezi wa kutumidwa kamodzi ndi kutulutsa matope kwa njira yowumitsa filimu yopyapyala, zotsatira zake ndi izi.
Mphamvu yokonza makonzedwe a chowumitsira filimu imodzi yopyapyala mu polojekitiyi ndi 60 t/d. Pakalipano, mankhwala amtundu wa sludge pa nthawi yoyamwitsa ndi 50 t/d (chinyezi ndi 79%), chomwe chafika pa 83% ya sludge wet base treatment scale ndi 87.5% ya sludge dry base treatment.
Chinyezi chapakati pa matope owuma opangidwa ndi chowumitsira filimu chopyapyala ndi 36%, ndipo chinyontho cha thonje lowuma lomwe chimatumizidwa kunja ndi chowumitsira mzere ndi 36%, chomwe chimagwirizana kwenikweni ndi mtengo womwe mukufuna. kupanga mankhwala (35%).
Poyezedwa ndi mita yakunja yodzaza ndi nthunzi mumalo owumitsa matope, kugwiritsa ntchito nthunzi yodzaza ndi 25 t/d, komanso kutentha kwatsiku ndi tsiku kwa kutentha kobisika kwa nthunzi ndi 25 t × 1 000 × 2 014.8 kJ/kg÷4.184 kJ =1.203 871 9×107 kcal/d. Avereji tsiku lililonse evaporation madzi a dongosolo kuyanika ndi (50 t × 0.79)-[50 t × (1-0.79)]÷ (1-0.36)×1 000=23 875 kg/d, Ndiye unit kutentha mowa wa sludge kuyanika dongosolo ndi 1.203 871 9×107÷23 875=504 kcal/kg madzi chamunthuyo; Chifukwa chowumitsa matope chimakhala ndi kusintha kwa chinyezi cha sludge chonyowa, mtundu wa nthunzi yakunja, ndi mawonekedwe a zida zonyamulira zowuma zowuma pazofunikira za granularity ndi zinthu zina, ndikofunikira kukulitsa mtengo wamitundu yosiyanasiyana. m'tsogolomu ntchito yoyeserera kwanthawi yayitali, kuti mufotokoze mwachidule momwe magwiridwe antchito amagwirira ntchito komanso index yogwiritsira ntchito mphamvu zachuma ya dongosololi.