Belt Filter Presses Plant Yogwira Ntchito ya Madzi a Waste Sludge Dewatering System

Kapangidwe ka makina osindikizira a Belt:

Belt Filter Press ndi mtundu wa zida zomwe zimagwiritsidwa ntchito kwambiri pochiza zimbudzi, kuthira madzi a sludge ndi madera ena, mawonekedwe ake amapangidwira makamaka izi.

1. Njira yotumizira: njira yotumizira makina osindikizira a lamba amapangidwa makamaka ndi motor, reducer, drive shaft ndi conveyor lamba. Galimoto imayendetsa chochepetsera ndikutumiza mphamvu ku lamba wotumizira kudzera pa shaft yoyendetsa, kotero kuti lamba wotumizira amayenda pa liwiro lokhazikitsidwa. Dongosolo lopatsirana lili ndi mawonekedwe olondola kwambiri, kukhazikika kwapamwamba komanso magwiridwe antchito apamwamba, omwe amatha kuwonetsetsa kuti zida zikuyenda bwino ndikuwonjezera moyo wautumiki.

2. Dongosolo lotumizira: makina otumizira lamba fyuluta amapangidwa makamaka ndi lamba wolumikizira, wodzigudubuza ndi chipangizo chowongolera. Lamba wa conveyor amathandizidwa ndi wosagwira ntchito ndipo amakhala ndi vuto linalake pansi pa machitidwe a chipangizo cholimba. Dongosolo lonyamulira lili ndi mawonekedwe a kunyamula kwakukulu, kukhazikika kwapamwamba komanso moyo wautali, zomwe zimatha kuwonetsetsa kuti zida zikuyenda bwino m'malo ovuta kwambiri.

3. Filtration system: dongosolo losefera limapangidwa ndi nsalu ya fyuluta, lamba wa fyuluta, keke ya fyuluta, makina osindikizira ndi osonkhanitsa filtrate. Nsalu yosefera ndi gawo lapakati pa dongosolo lonse losefera. Zimapangidwa ndi nsalu imodzi kapena zingapo za nsalu zosefera, zomwe zimatha kunyamula keke ya fyuluta ndikusefa zosefera zoyera. Lamba wa fyuluta ndi chinsalu chabwino cha mesh, chomwe chimagwira ntchito ngati chothandizira kuthandizira nsalu ya fyuluta ndi kuthamanga kwa fyuluta. Fyuluta keke ndi zotsalira zolimba zopangidwa ndi zinyalala kapena tinthu tating'ono tomwe timadutsa munsalu yosefera. Zosefera malamba ndi mbale zimakonzedwa mosinthana kuti apange chipinda chosefera momwe madzi onyansa ndi tinthu tolimba timatsekeredwa. Pogwiritsa ntchito kukakamiza, chodzigudubuza chosindikizira chimatulutsa madzi mu keke ya fyuluta kuti akwaniritse zotsatira za sludge dewatering. Makina osindikizira ali ndi mawonekedwe a kutaya madzi m'thupi moyenera, kugwiritsa ntchito mphamvu zochepa komanso kutsika mtengo kosamalira.

4. Dongosolo la vibration:

Dongosolo la vibration lili ndi chipangizo chogwedezeka komanso mota yonjenjemera. Kugwedera chipangizo ndi kudzera kugwedera mphamvu yoperekedwa ndi kugwedera galimoto kupanga lonse zipangizo resonance, kuti atolankhani nsalu m'kati kusuntha kugwedera, kulimbikitsa fyuluta keke fixation ndi kusefera kumaliseche.

5. Sink system:

Sink system imakhala ndi thanki yotsuka ndi thanki yobwerera. Tanki yochapira imayikidwa pansi pa nsalu yosindikizira ndipo imagwiritsidwa ntchito kutsuka keke ya fyuluta kuchotsa zonyansa. Tanki yobwerera imayikidwa pansi pa thanki yochapira kuti ilandire madzi ochapira otuluka mu thanki yochapira ndikuyibwezeranso ku thanki yochapira kuti ikabwezeretsedwenso, kuti akwaniritse kusunga kwa madzi.

6.Control system: Njira yoyendetsera makina osindikizira lamba imapangidwa makamaka ndi PLC, touch screen, sensor ndi zina zotero. Dongosolo lowongolera lili ndi mawonekedwe a automation apamwamba, ntchito yosavuta komanso yodalirika kwambiri. Magawo ogwirira ntchito ndi mawonekedwe othamanga a zida zitha kukhazikitsidwa kudzera pazenera loyang'ana, pomwe sensa imatha kuyang'anira momwe zidakhalira komanso vuto la zida munthawi yeniyeni, komanso alamu yanthawi yake ndi chithandizo.

7. Chitetezo cha chitetezo: makina osindikizira a lamba alinso ndi chitetezo chokwanira chachitetezo, kuphatikizapo chitetezo chokwanira, chitetezo cha overcurrent, chitetezo cha overvoltage, chitetezo cha undervoltage, etc. Njira zodzitetezerazi zimatha kuonetsetsa kuti zidazo zimatsekedwa panthawi yachilendo. zinthu kupewa kuwonongeka kwa zida ndi ovulala.

Mwachidule, lamba fyuluta atolankhani ali ndi makhalidwe ya kapangidwe yaying'ono, ntchito yosavuta, imayenera kutaya madzi m'thupi, etc., chimagwiritsidwa ntchito zimbudzi, dewatering sludge ndi zina.

Zigawo za kusefera atolankhani lamba:

1.Host chimango: dziko muyezo mpweya zitsulo, apamwamba dziko muyezo lalikulu chitoliro, chitoliro khoma makulidwe a 10mm wonse kuwotcherera, fluorocarbon pamwamba utoto katundu odana ndi dzimbiri mankhwala. Chimango cha makina osindikizira a lamba chimawotchedwa ndi Angle chitsulo kuti chithandizire mbali zina.

2. Chodzigudubuza chachikulu cha kutaya madzi m'thupi: kugwiritsa ntchito zitsulo zosapanga dzimbiri zatsopano zamtundu wa T-mtundu wothira madzi, kuchepa kwamphamvu kwamphamvu, kukana kuvala, asidi, dzimbiri za alkali, zolimba.

3. Drive roller, extrusion roller: mphira wapamwamba kwambiri wachilengedwe, asidi wambiri, dzimbiri la alkali, kukana kuvala, chitetezo chogwira ntchito cha lamba wa fyuluta.

4. Lamba wosefera: ultra-high molecular polyester mesh, madzi abwino permeability, zosavuta kuyeretsa, zosavuta kusenda keke fyuluta, kukana dzimbiri, olowa mphamvu kumangika, moyo wautali utumiki.

5. Kunyamula: mbali zazitsulo zazitsulo, mizere iwiri ya cylindrical roller bearings, katundu wonyamula katundu, ndi kusindikiza konse kwa madzi ndi fumbi ndi mpando wonyamula.

6. Kugwiritsa ntchito mphamvu ya silinda kumangitsa ndi kukonza. Kuwongolera lamba wa ukonde kumagwiritsa ntchito chipangizo choteteza katatu (kuwongolera pneumatic; Photoelectric control; Trip control) kuwonetsetsa kuti lamba wa ukonde amagwira ntchito bwino.

7. Thumba la mpweya: kudzera muzitsulo ziwiri za silinda ndi thumba la mpweya, chopukutira chopondereza chimakhala cholimba, kutuluka ndi kutaya madzi m'thupi, kusinthasintha.

8. Sinki ndi bokosi loyeretsera limapangidwa ndi mbale ya PVC yapamwamba kwambiri, yomwe imakhala yolimba komanso yolimba. Filtrate yomwe imasonkhanitsidwa ndi makina osindikizira a lamba imatulutsidwa mu ngalande kudzera mumtsinje wamadzimadzi osonkhanitsa disk pansi pa makina osindikizira lamba.

Mfundo yogwira ntchito yosindikizira lamba fyuluta

Makina osindikizira a lamba amapangidwa makamaka ndi zigawo zotsatirazi: chipangizo chotumizira, gawo la kuchepa kwa mphamvu yokoka, gawo la kuchepa kwa madzi m'mphepete mwa nyanja, gawo la kutaya madzi m'thupi, gawo lochapa ndi lamba wa fyuluta, ndi zina zotero. gawo ndikuchotsa madzi ambiri aulere kudzera m'malo okhala zachilengedwe. Panthawiyi, zinthuzo zimapita patsogolo ndi lamba wa conveyor. Kenako zinthuzo zimalowa mu gawo lochotsa madzi m'mphepete, ndipo pansi pa mphamvu yokoka ndi kukangana, zinthuzo zimawonongekanso ndipo pang'onopang'ono zimapanga keke ya fyuluta.

Gawo lapamwamba la dewatering ndi gawo lalikulu la makina osindikizira a lamba, omwe amapangidwa ndi ma roller angapo othamanga kwambiri ndi malamba a fyuluta. The mkulu kuthamanga wodzigudubuza akanikiza keke fyuluta pa kuthamanga kwambiri, kotero kuti madzi zakuthupi amakakamizika kutulutsa. Panthawi imodzimodziyo, lamba wa fyulutayo amanyamula kukangana kobwerera kuzinthu, kumapangitsa kuti zinthuzo zisawonongeke, zimathandiza kuti madzi ayambe kutuluka. Pambuyo pakutha kwamphamvu kwambiri, madzi omwe ali muzinthuzo amachotsedwa, ndikupanga keke yowuma.

Ngati keke ya fyuluta iyenera kutsukidwa, ikhoza kulowa mu gawo lochapa. Njira yotsuka imachotsa zotsalira zotsalira ndi zinthu zovulaza mu keke ya fyuluta pokhudzana ndi keke ya fyuluta. Pomaliza, keke ya fyuluta imatsitsidwa ndikusonkhanitsidwa mugawo lotulutsa.

Njira yogwiritsira ntchito makina osindikizira a belt:

1. Chikhalidwe choyambirira: nsalu yosindikizira ili pafupi ndi ng'oma kuchokera kumapeto kwa chakudya, ndipo gawo la ng'oma limamizidwa mu slurry. Nsalu yosindikizira imayamba kusunthira kumapeto kwa kutulutsa ndi kuyendetsa kwa dongosolo la opaleshoni.

2. Chakudya: osakaniza olimba ndi amadzimadzi amawapopera mofanana pa nsalu yosindikizira, ndipo pang'onopang'ono amapanga keke ya fyuluta ndi kayendedwe ka nsalu yosindikizira.

3. Kusefedwa: kusakaniza kwamadzi olimba kumadutsa mu nsalu ya fyuluta, ndipo gawo lamadzimadzi limalowa muzitsulo za filtrate kupyolera mu nsalu ya fyuluta, pamene gawo lolimba limakhalabe pa nsalu ya fyuluta kuti apange keke ya fyuluta.

4. Kanikizani: keke ya fyuluta ikapangidwa, kupanikizika kumayamba kukakamiza keke ya fyuluta kuti keke ya fyuluta ikhale yowonjezereka ndikuwongolera zotsatira zosefera.

5. Kutsuka: pamene keke ya fyuluta imalowa mu thanki yochapira kupyolera mu utali wonse wa nsalu ya fyuluta, madzi mu thanki yochapira amawapopera pa keke ya fyuluta kuti achotse zonyansa.

6. Kugwedezeka: kugwedezeka kwa keke ya fyuluta kudzera mu chipangizo chogwedezeka kumapangitsa kuti ikhale yochuluka kwambiri ndipo imalimbikitsa kuchotsa kusefa.

7. Kutulutsa: keke ya fyuluta imagwera pa gawo la ng'oma, keke ya fyuluta imatengedwa mpaka kumapeto kwa kutulutsa, ndipo filtrate ikupitiriza kulowa m'gulu la filtrate kudzera mu nsalu ya fyuluta.

8. Kubwezeretsanso: Sefa yosefedwa imatembenuzidwira ku sinki kuti ibwererenso, kuti isunge zinthu.

Mwachidule, lamba fyuluta atolankhani kudzera mosalekeza kayendedwe ka nsalu fyuluta, mapangidwe ndi kukanikiza keke fyuluta, kutsuka, kugwedera ndi masitepe ena kukwaniritsa kulekana olimba ndi madzi osakaniza, kupeza filtrate woyera ndi olimba fyuluta keke. Zili ndi ubwino wa ntchito yosavuta, yogwira ntchito kwambiri, yopulumutsa mphamvu ndi kuteteza chilengedwe, ndipo imagwiritsidwa ntchito kwambiri popanga mafakitale.

Kukonza ndi kukonza makina osindikizira a belt:

Pakuti lamba fyuluta atolankhani, kuwonjezera pa kufunika fufuzani mosamala ndi kulabadira zinthu zofunika musanayambe makina, mu ntchito yeniyeni ayenera kukhala malinga ndi kusintha kwa matope mu matope, liwiro lamba, ndi mavuto, sludge conditioning, matope mu kuchuluka ndi matope mu katundu olimba ndi mbali zina za kusintha nthawi iliyonse. Makina osindikizira a lamba, pakugwira ntchito kwa tsiku ndi tsiku, chifukwa cha chilengedwe choyipa chopanga, kutayika kwakukulu kwa zida, ndikofunikira kuchita ntchito yabwino pakukonza zida zatsiku ndi tsiku. Makamaka, ndikofunikira kuyang'anira ndikusamalira kukonza makina ochotsera madzi kuchokera kuzinthu izi:

1. Samalani kuti muwone kuwonongeka kwa lamba wa fyuluta, ndikusintha lamba watsopano wa fyuluta panthawi yake. Moyo wautumiki wa lamba wosefera nthawi zambiri umakhala pakati pa miyezi 6 ndi 14. Ngati lamba wa fyuluta wawonongeka msanga, chifukwa chake chiyenera kufufuzidwa. Kuwonongeka kwa lamba wa fyuluta nthawi zambiri kumawonetsedwa ngati kung'ambika, kudzimbira kapena kukalamba. Zifukwa zowonongeka ndi zinthu zosayenerera kapena kukula kwa lamba wa fyuluta, mgwirizano wosayenerera wa lamba wa fyuluta, kusagwirizana kosagwirizana komwe kumachitika chifukwa cha silinda yosasinthika, ndi njira yowongolera yosakhudzidwa.

2. Onetsetsani nthawi yokwanira yochapira ya nsalu zosindikizira. Dehydrator ikasiya kugwira ntchito, lamba wa fyulutayo ayenera kutsukidwa nthawi yomweyo. Nthawi zambiri, mankhwala a 1000kg sludge youma amafunika pafupifupi 15 ~ 20m3 yamadzi ochapira, madzi ochapira a lamba wa mita iliyonse ndi pafupifupi 10m3/h, ndipo nthawi yotsuka yopitilira 6h iyenera kutsimikizika tsiku lililonse, ndikutsuka. kupanikizika nthawi zambiri sikuchepera 600kPa.

3, kukonza nthawi zonse ndikukonza magawo amakina, monga kuwonjezera pa nthawi yake yamafuta opaka mafuta, kusintha kwanthawi yake kuvala ziwalo, chithandizo chanthawi zonse chotsutsana ndi dzimbiri chazigawo zomwe zawonongeka mosavuta, ndi zina zambiri.

4. Fufuzani khalidwe la madzi a filtrate nthawi zonse, ndikuweruza ngati kuchepa kwa madzi m'thupi kumachepetsedwa chifukwa cha kusintha kwa madzi a filtrate. Nthawi zambiri, madzi osefa SS mtengo uli pakati pa 200 ndi 1000mg / L, ndipo BOD5 ili pakati pa 200 ndi 800mg / L; Madzi otsuka anali ndi ma SS pakati pa 1000 ndi 2000mg/L ndi ma BOD5 pakati pa 100 ndi 500mg/L. Ngati khalidwe la madzi silili pamwambamwamba, zikutanthauza kuti kulamulira kwa magawo a ndondomeko monga nthawi yothamanga, kuchuluka kwa madzi otsekemera ndi nthawi yothamanga ndi yaikulu kwambiri kapena yaying'ono kwambiri.

5. Mpweya wonyansa m'chipinda cha makina ochotsera madzi samakhudza thanzi la thupi, komanso amawononga zipangizo. Choncho, mosavuta dzimbiri mbali ya dewatering makina ayenera nthawi zonse anticorrosive mankhwala, kulimbikitsa m'nyumba mpweya wabwino. Kuchulukitsa kuchuluka kwa kusintha kwa mpweya kungachepetsenso kuchuluka kwa dzimbiri.

6. Powonjezera kuchuluka kwa matope, kugwedezeka kwa lamba kuyenera kusinthidwa nthawi, kuti asapangitse kupanikizika kwambiri kwa lamba, kotero kuti lamba amatha kapena kuchepetsedwa.

7. Panthawi yogwira ntchito, yang'anani mbali zofunikira za makina theka la ola lililonse. Monga: kugwedezeka kwa lamba, mayendedwe a lamba, kaya sludge imagawidwa mofanana mu lamba wa fyuluta, kaya lamba wapatuka, etc.

Kugwiritsa ntchito makina osindikizira a lamba pamakampani oteteza zachilengedwe:

Ndi kuzindikira kowonjezereka kwa chitetezo cha chilengedwe komanso kuipitsidwa kwakukulu kwa chilengedwe, teknoloji yolekanitsa yamadzimadzi yolimba yakhala yofunika kwambiri m'makampani oteteza chilengedwe. Monga chida chodalirika komanso chodalirika cholekanitsa chamadzimadzi, makina osindikizira a lamba amagwiritsidwa ntchito kwambiri pamakampani oteteza zachilengedwe. Zotsatirazi zikuwonetsa magawo ogwiritsira ntchito komanso maubwino a makina osindikizira a lamba mumakampani oteteza zachilengedwe, ndikuwonetsa gawo lake lofunikira pakuteteza chilengedwe ndi chitukuko chokhazikika.

Kuchiza kwamadzi onyansa: Makina osindikizira a Belt amatenga gawo lalikulu pakuwongolera madzi oyipa. Ikhoza kuchitira mitundu yosiyanasiyana ya madzi onyansa, kuphatikizapo madzi otayira m'mafakitale, madzi onyansa a m'nyumba ndi madzi onyansa a ulimi, etc. Kupyolera mu ndondomeko ya kulekana kwamadzimadzi olimba, makina osindikizira a lamba amalekanitsa tinthu tating'onoting'ono tomwe timatulutsa timadzi timene timatulutsa timadzi timene timatulutsa timadzi timene timatulutsa timadzi timene timatulutsa timadzi tomwe timatulutsa, kuti tizindikire. kuyeretsa ndi kubwezeretsanso madzi oipa. Kupyolera mu njira yochiritsirayi, sikuti kukhetsedwa kwa madzi onyansa kungachepe, kutayika kwa madzi kungathe kuchepetsedwa, komanso malo amadzi amatha kutetezedwa komanso ubwino wa madzi ukhoza kusinthidwa.

Kuchiza zinyalala za mafakitale: Zinyalala zambiri zolimba zidzapangidwa popanga mafakitale, zomwe zimakhala ndi zinthu zamtengo wapatali ndi mphamvu. Makina osindikizira a lamba amatha kulekanitsa zigawo zamadzimadzi za zinyalala zolimba kuti zitheke kuchepetsa zinyalala zolimba. Mwa kukanikiza ndi kukhetsa madzi zinyalala zolimba, makina osindikizira a lamba amatha kuchepetsa zinyalala, kuchepetsa kupsyinjika kwa zotayira, komanso kuwongolera kuchuluka kwa zinyalala.

Kusamalira matope: Dothi lomwe limapangidwa ndi malo osungira zimbudzi ndi zinyalala zolimba zomwe zimakhala ndi madzi ambiri. Makina osindikizira a Belt amathandizira kwambiri pochiza zinyalala. Ikhoza kuchotsa madzi pamatope, kuchepetsa voliyumu ndi kulemera kwa sludge, ndi kuchepetsa ntchito ya zotayiramo. Panthawi imodzimodziyo, kupyolera mu kukakamiza, makina osindikizira a lamba amatha kukonza zinthu zamoyo mu sludge, kuchepetsa kutulutsa fungo ndi zowononga, ndikuzindikira kukhazikika kwa mankhwala a sludge.

Kuchiza kwa gasi wa zinyalala: makina osindikizira a lamba sangathe kuthana ndi vuto lolekanitsa lamadzi olimba, komanso angagwiritsidwe ntchito kulekanitsa tinthu tating'onoting'ono munjira yopangira gasi. Popanga mafakitale, mpweya wotulutsa mpweya nthawi zambiri umakhala ndi tinthu tolimba, monga mwaye ndi fumbi. Belt fyuluta kupyola pa udindo wa lamba fyuluta, tinthu zolimba mu mpweya wotayira kuti agwire, kuyeretsa mpweya wotuluka, kuchepetsa kuipitsidwa kwa chilengedwe cha mumlengalenga.